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The most common and efficient way to manufature fibreglass is using what is known as the female moulding process.
To Start Process
A replica of what the end product will be needs to be made (the plug).
Completion Time
The Gelcoat (colour) is applied and left to cure (approximately four hours). A layer of fibreglass is then applied and left overnight. Depending on the thickness of the product the following day or days it will be completed.
The Plug
Once the plug is perfect a mould is made. The mould has release agents applied and the end product can then be made off this mould.
End Result
Once the product is cured, it is de-moulded and the process can be repeated.